BOT/MICRO/ZOOL 5364

 

EMBEDDING MEDIA

 

Ideal qualities of embedding medium:

 

 1.       Easily available

 2.       Uniformity from one batch to another

 3.       Solubility in dehydrating agents

 4.       Low viscosity as monomer for penetration

 5.       Uniform polymerization

 6.       Little volume change during polymerization

 7.       Good preservation of fine structure

 8.       Good sectioning quality that includes homogeneity, hardness, plasticity and elasticity

 9.       Resistance to heat generated by sectioning

10.      Adequate specimen stainability

11.      Stability in electron beam

12.      Electron lucent

 

Epoxy resins, polyester resins and methacrylates are in general use.  For general electron microscopy epoxy resins have most properties required.

 

Epoxy Resins

 

Advantages:

 

1.      Polymerize uniformly with little change in volume (as low as 2%).

 

2.      Relatively stable in electron beam.

 

3.      Mixtures can be stored for several weeks at 4 C and many months at -20 C in well sealed containers.

 

Disadvantages:

 

1.      Relatively high viscosity.  Necessitates lengthy graded infiltration procedure.

 

2.      Some reduction in contract between specimen and background.

 

3.      Can cause severe irritation to skin.

 

Characteristics:

 

Polyaryl ethers of glycerol with terminal epoxy groups.

 

Transparent yellowish resins which range from viscous liquids to fusible solids.

 

Require addition of curing agents to convert them to a tough, extremely adhesive and highly inert solid.  Polymerization accomplished by the addition of various bifunctional setting groups which link with the resin to produce a three-dimensional structure.

 

Embedding mixture contains:

 

1.      epoxy resin

2.      plasticizer and/or flexibilizer

3.      hardener

4.      accelerator (catalyst)

 

Plasticizer does not become part of cross-linked structure.  It is necessary in some mixtures to prevent block from becoming too brittle and to improve sectioning properties.

 

Flexibilizer reacts with epoxy resins and becomes part of cross-linked structure.  They are less likely to be lost under electron beam than plasticizers.

 

Hardener:  Nature influences hardness of block.

 

Plasticizers, flexibilizers and hardeners influence hardness of blocks.  Proportions may be varied to alter hardness.  Accelerator also influences hardness but variation in concentration may cause blocks to become brittle and difficult to section.  Sectioning properties depend on hardness and extent and nature of cross-links formed during polymerization.

 

I.       Araldite

 

Characteristics:

 

Glycerol based aromatic resin that has very little volume shrinkage on polymerization.

High viscosity:                      Araldite 502 = 3000 cps at 25 C

Araldite CY 212 = 1300 to 1650 cps at 25 C

 

Rather low softening temperature.

 

Not reactive with alcohols.  Transitional solvent (acetone or propylene oxide) necessary between dehydration alcohols and embedding.

 

Sections have excellent stability under electron beam and stain well.

 

Example of embedding mixture: (Luft, 1961)

 

Araldite 502                                  27 ml

DDSA (hardener)                           23 ml

DMP-30 (accelerator)                     0.75 to 1 ml

 

Mix thoroughly!!!!

 

Araldite 502 contains plasticizer as supplied by the manufacturer.  Final hardness may be varied by changing the resin/hardener ratio.

 

Polymerize at 45 C for 36 hr or 60-70 C overnight.

 

II.  Epon

 

Epon 812 has been the most widely used embedding resin.  The manufacturer (Shell) has discontinued production.  Substitutes, such as Embed 812 and Poly-Bed 812 have been developed by EM supply companies.

 

Characteristics:

 

Glycerol based aliphatic epoxy resin.

 

Relatively low viscosity: Epon 812 = 150-220 cps at 25 C.

 

Easily hardened at low temperatures.

 

Not reactive with alcohol.  Requires use of transition solvent (acetone or propylene oxide).

 

Cutting quality influenced by:

1. hardener/epoxy ratio

2. final block hardness

3. temperature and duration of polymerization

 

Sections show greater contrast in electron microscope than araldite sections.  Epon has inherent granularity which may limit high magnification and high resolution studies.

 

Example of embedding mixture: (Luft, 1961)

 

Mixture A

 

Epon 812                              62 ml

DDSA (hardener                    100 ml

 

Mixture B

 

Epon 812                              100 ml

NMA (hardener)                     89 ml

 

Combine mixture A with mixture B.  Add accelerator (BDMA or DMP-30) in proportion of 1.5-2%.

 

ml             ml         ml         ml         ml

 

Mixture A                                     10             7          5          3          0

Mixture B                                     0             3          5          7          10

BDMA or DMP-30                         0.15          0.15      0.15      0.15      0.15

 

Soft--------------------------> Hard

 

Mix components thoroughly!!!!!!!!

 

Polymerize at 45 C for 12 hr and 60 C for 24 hr at 60-70 C overnight.

 

Mixtures A and B can be stored in refrigerator for several months.  Epon is hydroscopic so storage bottles should be well sealed.

 

NMA reacts with permanganates.  Mixtures with NMA cannot be used in conjunction with permanaganates.

 

III. Epon-araldite combinations: (Mollenhauer, 1964)

 

 

Mixture                                           #1                              #2                                 #3

 

Epon 812                                                 25 ml                          62 ml                            -

Araldite 502 or 6005                                  15 ml                          -                                   -

(or CY 212 in Europe)

Araldite 506                                             -                                 81 ml                            50 ml

DDSA (hardener)                                      55 ml                          100 ml                          -

Cardolite NC-513

         (flexibilizer)                                      -                                 -                                   25 ml

DBP (plasticizer)                                      2-4 ml                         4-7 ml                           1-2 ml

DMP-30                                                   1.5%                          1.5%                             -

or BDMA                                                 3%                             3%                               3%

Relative hardness                                     medium                      soft-medium                  soft-medium

Image contrast                                         high                            medium                         low

Tissue preservation                                   good                           excellent                       excellent

 

 

Developed for plant tissues but applicable for wide range of specimens with little modification.

 

Mixture #1 is easier to section than media containing epon or araldite alone.

 

Mixture #2 is easier to section than mixture #1.

 

Mixture #3 is slightly more difficult to section than mixtures 1 & 2 and image contrast is lower.  Preservation of specimen is excellent and mixture is particularly useful for specimens (ex. pollen grains) which tend to be pulled out of the block during sectioning.

 

BDMA should replace DMP-30 in mixture #3 since DMP-30 causes precipitate formation during infiltration.

 

IV. ERL (vinyl cyclohexene dioxide) aka Spurr’s resin

 

Characteristics:

 

Cycloaliphatic diepoxide.

 

Lowest viscosity of resins: 7.8 cps at 25 C.  Facilitates rapid penetration into specimen.

 

Miscible with ethanol. Transition solvent can be eliminated.

 

Resistant to electron beam.

 

Resistant to oxidation by permanganates. 

 

Example of embedding mixture:

 

Spurr's low-viscosity embedding resin (Spurr, 1969)

 

All components have low viscosity.

ERL 4206                    7.8 cps at 25 C

DER 736                      30-60 cps at 25 C

NSA                            117 cps at 25 C

 

Viscosity of final medium is 60 cps at 25 C.

 

Mixture                                                 A                 B                 C                 D                 E                 F

gm               gm               gm               gm               gm               gm

 

ERL 4206                                              10                10                10                10                10                10

DER 736 (flexibilizer)                              6                 5                 4                8                 6                 6

NSA (hardener)                                      26                26                26                26                26                26

DMAE (S1, accelerator)                          0.4               0.4               0.4               0.4               1                 0.2

 

Hardness                                              Firm             F/Hard          Hard            Soft              Firm             Firm

Pot life (days)                                        3-4               3-4               3-4               3-4               2                 7

Polymerization time                               8                  8                  8                 8                  3                 16

 

 

Mixture A is the standard mixture.  Mixtures B-F are modifications.

Mixture E has more accelerator.  Time required for polymerization is reduced by storage (pot life) time is shortened.

 

Mixture F has reduced accelerator.  Time required for polymerization is increased, but mixture can be stored in refrigerator for over 2 weeks.

 

Note: 0.4 gm accelerator = 0.5 ml measured in a plastic disposable syringe.